Roof Mounted PAU Units

(Installation, Commissioning, Repair & Centralized Fresh Air Treatment Services)

Roof Mounted PAU Units for Commercial & Industrial HVAC Systems

Introduction

Roof Mounted PAU Units treat outdoor air from a rooftop location before supplying it to a building's occupied or process spaces. PAU means Primary Air Handling Unit, also called a primary air unit. Its selected treatment stages can provide filtration, cooling, dehumidification, air movement and humidity control within a centralized HVAC system.

Rooftop installation can release valuable indoor plant-room space and suit buildings with roof-level duct distribution. The benefits depend on a suitable roof structure, a well-positioned intake and practical access for installation and future maintenance. Outdoor exposure also makes rain protection, corrosion resistance, insulation and dependable drainage essential.

Chilled-water, compatible DX and modular arrangements can serve commercial buildings, hospitals, hotels, institutions and industrial facilities. Selection should coordinate fresh airflow, cooling duty, static pressure, weatherproof construction and the roof support arrangement rather than considering unit capacity alone.

Compress India provides PAU installation, commissioning, repair, retrofitting, automation integration, preventive maintenance and AMC services. Share your rooftop layout and fresh-air requirements to discuss an installation or upgrade in Mumbai, Maharashtra or elsewhere in India.

Request a Rooftop PAU Quotation | Discuss Installation, Commissioning or AMC Requirements

Roof Mounted PAU Units

What Are Roof Mounted PAU Units?

A roof mounted primary air handling unit is an outdoor air-treatment assembly installed on a suitable rooftop curb, base or equipment platform. It conditions ventilation air before sending it through ducts to the spaces or terminal systems it serves.

The rooftop position changes the installation requirements, while the treatment duty remains defined by the project. The unit needs construction suited to outdoor exposure, structural support for its actual loads and coordinated roof waterproofing. An indoor PAU should not be assumed suitable for roof installation simply because its airflow and cooling capacity appear adequate.

Treated fresh air may be distributed directly or integrated with FCUs, AHUs, VRF-served spaces and other centralized HVAC arrangements. Air-side integration and refrigerant-system compatibility are separate considerations; connecting a DX coil to a VRF system requires specifically approved equipment and controls.

Why Install a PAU on the Roof?

Rooftop installation can save indoor plant-room space, offer direct outdoor-air access and support centralized distribution through rooftop ducts. It can suit retrofit projects and simplify replacement where crane access is practical. Assess duct routes, roof support and maintenance access before selecting the location.

Where Roof Mounted PAUs Are Commonly Used

Typical settings include commercial offices, shopping malls, hotels, hospitals, pharmaceutical facilities, industrial buildings and warehouses. Educational and large institutional buildings may also benefit. Suitability depends on the fresh-air duty, roof structure, outdoor environment and permitted access arrangement.

How Roof Mounted PAU Units Work

The following sequence describes common treatment stages. Cooling, heating, filtration and control functions should match the selected equipment and required supply-air condition.

Stage 1 – Outdoor Air Intake

Outdoor air enters through an appropriately located weather hood, louvers, bird screen and intake damper arrangement. Rain protection must work with the intake airflow and expected exposure. Position the intake to limit contamination from exhausts and other nearby sources.

Stage 2 – Air Filtration

Pre-filters protect downstream components from larger airborne particles. Fine or higher-efficiency stages support the application where required. Allow for filter resistance and service condition in the fan selection, with access for inspection and replacement.

Stage 3 – Cooling and Dehumidification

A selected chilled-water or DX coil removes sensible heat. Water vapour also condenses where coil surfaces are below the contacting air's dew point, creating a latent cooling duty. Suitable condensate collection and drainage remove this water from the airstream.

Stage 4 – Heating or Reheat Where Required

Electric or hot-water heating may be included where the supply duty requires it. Reheat can raise the temperature of dehumidified air after cooling. With no moisture added, it changes dry-bulb temperature and RH while leaving humidity ratio essentially unchanged.

Stage 5 – Fan and Air Pressurization

The fan moves treated air through the unit and connected distribution system. Its selected duty must overcome the relevant internal losses and external resistance. Fan pressure capability does not, by itself, establish the intended room pressure balance.

Stage 6 – Conditioned Air Distribution

Supply air travels through horizontal rooftop ducts, vertical drops or coordinated connections to terminal systems. Duct sizing, balancing and sealing affect delivered airflow. Outdoor insulation and weather protection help preserve treatment conditions along exposed routes.

Stage 7 – Monitoring and Control

Temperature, RH and pressure measurements support the approved operating sequence. Controls may coordinate dampers, cooling, reheat and fan speed, with DDC or BMS integration. Verify the required instruments and communication points in the project scope.

Main Components of Roof Mounted PAU Units

Each section contributes to treatment performance and outdoor reliability. Confirm the included components, construction and service access against the approved selection.

Weatherproof Casing

The outdoor casing protects treatment sections from the selected rain, dust and sunlight exposure. Materials and finishes should suit local corrosion conditions. Insulated panels, sealed joints and suitable doors limit heat transfer, air leakage and unwanted moisture entry.

Structural Base Frame

The base frame provides rigidity and transfers equipment loads to the approved curb or support structure. Its support locations must match the equipment drawings. Coordinate vibration isolation and anchorage so movement control remains compatible with structural restraint.

Fresh-Air Intake Section

An intake section can combine a weather hood, louvers, bird screen and motorized damper. Its geometry should limit rain entry without excessive resistance. Include access for cleaning and check that damper operation remains dependable under outdoor exposure.

Filter Section

Pre-filters, fine filters, bag filters or HEPA stages may be specified according to the application. Selection should define classification, area, sealing and resistance. Provide accessible replacement routes and differential-pressure monitoring where required.

Cooling Coil Section

Chilled-water or compatible DX coils are selected for the entering air and required supply condition. Rows, tube and fin construction, face velocity and pressure drop influence performance. Confirm latent duty and condensate handling where moisture removal is required.

Heating / Reheat Section

A hot-water coil, electric heater or approved reheat arrangement adjusts supply temperature where specified. Coordinate capacity, control modulation and relevant protections. The presence of reheat should be confirmed in the selected configuration rather than assumed for every rooftop PAU.

Fan and Motor Section

Options may include centrifugal or plug fans, belt or direct drives, and EC arrangements where suitable. Review actual duty efficiency, motor rating and drive compatibility. Provide access and protections suited to the equipment's location and enclosure.

Drain Pan and Condensate System

The pan collects coil condensate and directs it to the selected outlet. Its built-in slope, cleanability and trap arrangement matter. Outdoor discharge routing must protect the roof and provide dependable drainage while the fan operates.

Controls and Electrical Panel

Controls coordinate sensors, fan operation, cooling and safety interlocks. Enclosures, cable entries and components must suit their exposure and operating temperatures. Confirm VFD provisions, BMS interfaces and access for electrical service in the approved design.

Weatherproof Construction for Roof Mounted PAUs

Weatherproofing is an assembly of suitable materials, sealed interfaces, protected openings and managed drainage. Roof Mounted PAU Units need a documented outdoor construction basis appropriate to the actual site exposure.

Outdoor-Rated Casing

Specify a casing suitable for expected rain, dust and ambient conditions. Check panel joints, access doors and service penetrations as well as panel material. Outdoor suitability should be supported by equipment documentation and correct site assembly.

Roof and Rain Protection

Top-panel geometry, weather covers and joint details should direct rain away from vulnerable openings. Coordinate intake hood design and drainage paths. Sectional units require the specified seam and weather-strip arrangements after site assembly.

Corrosion Protection

GI, pre-coated GI, powder-coated finishes, aluminium or stainless steel may be considered according to exposure and specification. Verify the selected materials, coating system and joint protection. Coastal and industrial environments need particular attention to edges, fasteners and damaged finishes.

UV and Sunlight Exposure

Select external finishes, cable protection and exposed seals for the outdoor environment. Keep insulation protected from sunlight and weather. Electrical compartments must operate within component temperature limits; any shading or thermal-management arrangement should preserve service access and ventilation.

Thermal Insulation

Insulation limits heat gain from ambient and solar exposure and helps control condensation where surfaces are cold. Confirm material, thickness, thermal bridges and vapour-control details. Overall performance depends on continuity at doors, joints and penetrations.

Sealing and Air Leakage Control

Panel joints, gaskets, access doors and connections should retain the intended air seal at operating pressure. Rain seals and air seals serve related but distinct duties. Inspect both, particularly at modular joints and field-installed utility entries.

Contact Compress India to review rooftop PAU weather protection, installation requirements or an existing unit affected by water entry and corrosion.

Roof Mounted PAU Configurations

Choose the configuration around available cooling infrastructure, required treatment, roof layout and installation access. Confirm which options are included in the proposed equipment and site scope.

Chilled-Water Roof Mounted PAU

A chilled-water coil connects to the central plant through rooftop piping and controls. Verify available water temperature, flow and plant capacity at the selected duty. Insulation, exposed-pipe protection and freeze provisions depend on the installation environment.

DX Roof Mounted PAU

A DX coil operates with a compatible refrigerant system and condensing arrangement. Verify capacity modulation, outdoor operating range and permitted pipe lengths and elevations. Coordinate the approved control interface, particularly where integration with an existing system is proposed.

Packaged Roof Mounted PAU

Some packaged configurations incorporate cooling equipment and associated controls within the selected assembly. They can suit projects without central chilled-water infrastructure. Confirm compressor inclusion, outdoor-air treatment capability, electrical load and service requirements rather than relying on the packaged label.

Modular Roof Mounted PAU

Sectional construction allows filter, coil and fan arrangements to suit the project and can assist transportation or lifting. Confirm individual section weights, lifting provisions and assembly access. Weather sealing and alignment must be completed correctly at every site joint.

Horizontal Roof Mounted PAU

A horizontal unit arranges treatment sections along a horizontal airflow path. It can suit roof-level plant layouts with available plan area. Coordinate footprint, door clearances and duct connection locations, since body orientation alone does not define the discharge direction.

Vertical Discharge Roof Mounted PAU

A downward discharge arrangement can connect directly through a coordinated roof opening or curb. It may reduce exposed duct routing where the building layout permits. Confirm opening dimensions, transitions, structural implications and complete flashing and waterproofing details.

Horizontal Discharge Roof Mounted PAU

Side discharge can serve rooftop ducts before air enters the building through planned drops. It offers routing flexibility where direct downflow is unsuitable. Account for transitions, duct supports, insulation, weatherproofing and the resulting external pressure requirement.

Roof Curb and Mounting Arrangements

The mounting arrangement connects the unit to the building structure and roof envelope. Coordinate the equipment support drawings with structural design, vibration control, drainage and waterproofing before installation.

Roof Curb Installation

A roof curb forms an elevated equipment interface and can coordinate downward duct connections. Its size, support locations, gaskets and transitions must match the unit. Confirm load transfer to the structure and complete the compatible flashing and roof-membrane details.

Structural Steel Base Installation

A designed steel frame can transfer loads to approved structural support points and provide a level equipment base. Confirm member design, connections, anchorage and corrosion protection. Roof waterproofing must remain effective around the support arrangement and its penetrations.

Concrete Plinth Installation

A rooftop plinth can elevate the unit and support an approved mounting arrangement. Its weight and connection loads form part of the structural assessment. Coordinate elevation with condensate trapping, surrounding roof drainage and the waterproofing system.

Anti-Vibration Mounting

Selected spring isolators or resilient pads can limit vibration transmission into the building. Choose them for actual support loads and operating characteristics. Coordinate wind and seismic restraints where required; movement control and structural anchorage must work together.

Equipment Levelling

Install the unit to the equipment's specified level and support tolerances. This protects alignment, seals and intended coil drainage. Preserve the drain pan's designed slope rather than tilting the entire assembly as a substitute for correct pan construction.

Roof Load and Structural Considerations

An existing roof requires a project-specific structural review before rooftop PAU placement. The assessment should use actual equipment data and the proposed support arrangement, including relevant installation, operational and maintenance loads.

Equipment Operating Weight

Distinguish shipping or dry weight from operating weight, including water-filled coils and selected accessories. Assess maintenance personnel and temporary component-storage loads separately where relevant. Provide actual section weights and load information for structural review and lifting planning.

Structural Load Distribution

Determine reactions at each support and the load path into suitable roof members. A frame may distribute loads, but it does not automatically establish roof adequacy. Average weight over the unit footprint alone cannot verify concentrated support loads.

Wind Load

Rooftop exposure can produce lateral and uplift forces on units, hoods and attached equipment. The structural design should establish suitable anchorage and connections for the site and building. High-rise exposure and isolated mounting arrangements require particular coordination.

Seismic Requirements Where Applicable

Where applicable, establish equipment anchorage, restraints and utility-connection provisions through the project's structural design. Coordinate them with vibration isolation and the building's requirements. Seismic suitability depends on the complete installed arrangement, not an unsupported general equipment claim.

Roof Penetrations

Plan duct openings, pipe routes and cable entries with the structural and roofing teams. Openings can affect roof members and the weather envelope. Provide approved opening details, supports and compatible sealing rather than making uncoordinated site cuts.

Water and Rain Management

Rainwater entering from outside and condensate produced by the coil require distinct management. Coordinate intake protection, casing drainage, condensate discharge and the building's roof drainage without obstructing service access.

Rainwater Protection

Select intake hoods and louvers for expected rain exposure, airflow and pressure conditions. Provide drainage paths that keep collected water away from treatment sections. A bird screen alone does not provide weather protection against wind-driven rain.

Condensate Drainage

Route cooling-coil condensate through suitable piping to an approved discharge point. Confirm pan slope, trapping requirements and available installation height against operating pressure. Provide cleaning access and verify drainage with the fan running.

Roof Drainage Around the Unit

Maintain existing roof falls and access to outlets. Supports, ducts and pipes should not create dams or leave vulnerable interfaces in standing water. Plan equipment elevation and discharge routes with the roof drainage design and waterproofing details.

Prevention of Water Entry Through Ducts

Protect exposed duct joints, top surfaces and roof openings through suitable construction, flashing and weather sealing. Keep insulation protected and vapour seals continuous where needed. A duct air seal alone may not provide a complete rain-resistant exterior.

Filtration Options for Roof Mounted PAU Units

Select rooftop PAU outdoor air filtration against local air quality, building use and process requirements. Verify classification, area and pressure allowance rather than specifying a filter type without its operating duty.

Pre-Filtration

Pre-filters capture larger airborne particles and reduce deposits on downstream filters and coils. They are particularly useful where outdoor dust is significant. Specify accessible media, secure seals and an inspection method suited to site conditions.

Fine Filtration

Selected fine filters improve removal of smaller particles from incoming air. Verify the required classification, installed sealing and pressure drop. They support the specified indoor-air-quality strategy when coordinated with outdoor-air quantity and the complete ventilation system.

Bag Filters

Bag filters can provide useful media area and dust-holding capability for commercial or industrial fresh-air duties. Performance depends on the selected filter and operating airflow. Provide sufficient section space, support and replacement access for the chosen construction.

HEPA Filtration

HEPA stages may be specified for healthcare, pharmaceutical or cleanroom applications. Include the selected resistance, suitable sealing and relevant integrity-verification requirements. HEPA filtration alone does not establish room classification, sterile conditions or compliance with the complete application specification.

Outdoor Pollution Considerations

Review local dust, particulate matter and nearby emission sources before choosing the intake and filters. Particle filtration does not automatically address gaseous contaminants. Where those are relevant, assess suitable additional treatment and intake-location improvements against the project requirements.

Filter Pressure Drop Monitoring

Monitor differential pressure at representative airflow and compare it with approved service limits. Loaded filters may reduce airflow or increase fan demand in airflow-controlled systems. Include condition, sealing and exposure checks when deciding cleaning or replacement.

Cooling and Dehumidification Options

Rooftop location does not determine cooling capacity or humidity capability. Establish entering conditions and the required supply state, then select coils, utilities and controls that can deliver the assigned treatment duty.

Chilled-Water Cooling

Connect the selected coil to a chilled-water system with adequate temperature, flow and plant capacity. Coordinate control valves, balancing and pump duty for the actual piping network. Outdoor pipe insulation and utility protection need to suit the site.

DX Cooling

A compatible refrigerant-based system can provide rooftop PAU cooling. Verify compressor or system capacity control and the permitted air and outdoor operating range. Approved coil matching, refrigerant piping and controls are essential for dependable integration.

Sensible Cooling

Sensible cooling reduces dry-bulb temperature. Selection should establish the relevant outdoor-air heat load and required supply temperature. A temperature reduction alone does not demonstrate adequate moisture removal where the application has a significant latent load.

Latent Cooling and Dehumidification

Coil surfaces below the contacting air's dew point condense water vapour. Confirm airflow, leaving moisture content and cooling-source conditions to establish latent performance. Reliable drainage and suitable controls are necessary for rooftop PAU outdoor air dehumidification.

Reheat

Reheat may be required when air must be cooled deeply for moisture removal but supplied at a warmer temperature. It raises temperature after dehumidification without adding moisture. Select the heat source and modulation strategy against supply requirements and energy use.

Fan and Static Pressure Selection

For roof mounted PAU selection based on airflow and static pressure, assess the complete air path and identify the equipment rating boundaries. The installed fan must deliver the required flow through treatment sections and the connected ducts.

Required Airflow

Establish ventilation and process airflow in CFM or CMH from occupancy, building use and the approved air balance. State the relevant volume-flow conditions. Coordinate fresh air with extract and terminal systems, including any permitted variation in demand.

External Static Pressure

Assess rooftop ductwork, fittings, vertical risers and terminal devices along the controlling flow path. Riser resistance relates to the duct arrangement and airflow, not simply its height. Define connection boundaries so internal losses are not counted twice.

Internal Pressure Losses

Include selected filters, coils, dampers, silencers and any heat-recovery sections within the relevant unit rating. Use design airflow and the agreed filter service condition. Relate these losses to the stated external duty using the fan-selection convention.

Fan Type Selection

Assess centrifugal, plug-fan, backward-curved and EC options against actual duty, efficiency, sound and space requirements. These descriptions can overlap and do not establish performance on their own. Review operating curves, stable range and service access for the proposed arrangement.

Motor Selection

Select motor rating, efficiency and operating allowance for the fan duty and applicable drive method. Confirm service-factor assumptions rather than treating them as unlimited additional capacity. Component protection and cooling must suit the enclosure and outdoor ambient conditions.

VFD Control

A compatible VFD can regulate airflow or pressure within the approved sequence and reduce unnecessary fan demand. Establish minimum ventilation, treatment airflow and equipment speed limits. Coordinate demand-based operation with room pressure, cooling and humidity requirements.

Key Features of Roof Mounted PAU Units

The following features can support rooftop performance when included in the selected construction. Confirm their specifications and suitability for your building, treatment duty and outdoor environment.

Weatherproof Outdoor Construction

Outdoor construction combines protected openings, suitable panels and coordinated weather seals. It helps keep rain away from filters, coils and electrical sections. Commercial and industrial roofs require a construction basis matched to their exposure, particularly where equipment is assembled in sections.

Corrosion-Resistant Casing

Suitable metals, coatings and protected joints help resist environmental deterioration. This matters on exposed roofs and in coastal or industrial locations. Specify the actual finish and maintenance provisions so the casing remains serviceable in its intended environment.

Insulated Double-Skin Panels

Double-skin construction encloses insulation between internal and external skins. It can limit heat transfer and provide a protected internal surface. For rooftop cooling duties, review insulation continuity, thermal bridges and vapour sealing as well as panel thickness.

Multi-Stage Filtration

Multiple filter stages can manage outdoor particles while protecting downstream equipment. Stage selection depends on air quality, building use and process needs. Coordinate classification, sealing and resistance, particularly for offices, healthcare facilities and industrial sites with demanding filtration requirements.

Chilled-Water and DX Cooling Options

Different cooling arrangements allow the PAU to match existing utilities and treatment requirements. Chilled-water systems need verified plant conditions; DX systems need approved coil and refrigerant matching. This flexibility is useful for new buildings and rooftop retrofits with different infrastructure constraints.

High-Efficiency Fan Systems

An efficient fan arrangement limits power demand at the required airflow and pressure. Evaluate the complete fan, motor and drive combination at its operating duty. Larger centralized fresh-air systems benefit from selection that considers part-load operation as well as the design point.

VFD-Compatible Operation

Compatible motors and drives permit controlled fan-speed adjustment. This supports balancing and demand-based operation where the ventilation strategy allows it. Define suitable limits for cooling, humidity treatment and room pressure before applying variable airflow to commercial or industrial systems.

Integrated Condensate Management

A coordinated pan, outlet and drainage arrangement removes moisture collected during cooling. Dependable drainage protects treatment sections and the rooftop installation. High-humidity applications need appropriate trapping, discharge capacity and access for inspection and cleaning.

Outdoor-Rated Electrical Components

Suitable enclosures, glands and protected components help preserve electrical reliability under the selected exposure. Ratings must match actual conditions and installed entry details. Exposed rooftops also require attention to solar heating, moisture, corrosion and accessible isolation arrangements.

BMS Integration

An agreed BMS interface can make temperature, humidity, pressure, fan status and alarms available to the facility team. Trends support fault investigation and schedule optimization. Confirm included points, communication protocol and control priorities for buildings with centralized monitoring.

Service Access from Rooftop

Accessible doors and component-removal routes support filter changes, coil cleaning and fan servicing. Rooftop access works best when safe pathways and working space are designed with the plant layout. This is particularly useful for facilities maintaining equipment outside occupied areas.

Customizable Airflow and Static Pressure

A project-specific selection matches fresh airflow with the resistance of the actual distribution system. Confirm available equipment arrangements and verified performance. Multi-floor buildings and industrial ventilation projects need suitable fan duty without treating higher pressure as an automatic performance improvement.

Ask Compress India to review the equipment configuration, rooftop layout and installation scope required for your fresh-air system.

Benefits of Roof Mounted PAU Units

The right rooftop arrangement can improve building-space use and centralize fresh-air treatment. Assess these benefits against structural capacity, exposed duct routes, service access and lifecycle cost for your site.

Saves Indoor Plant-Room Space

Moving the PAU to a suitable roof can release indoor floor area for other building functions. Include remaining indoor risers, controls and connections in the space assessment. The roof layout still needs adequate room for safe operation and maintenance.

Direct Access to Outdoor Fresh Air

A roof-level intake can shorten the initial outdoor-air route and support a centralized treatment location. Intake air quality still depends on nearby exhausts, wind patterns and surrounding sources. Select the position carefully rather than assuming all rooftop air is cleaner.

Suitable for Large Centralized Ventilation Systems

A selected rooftop PAU can supply multiple zones through a coordinated duct network. Central treatment simplifies the definition of fresh-air filtration and cooling duties. Confirm balancing, control and capacity against each zone's ventilation and operating requirements.

Flexible Duct Distribution

Side discharge, rooftop mains and planned vertical drops can suit different building layouts. Evaluate routing and maintenance space alongside pressure loss. Outdoor runs need independent supports, insulation and weather protection to preserve delivered performance.

Easier Separation of HVAC Equipment from Occupied Areas

Roof placement can locate the treatment assembly and routine service activity outside occupied spaces. This can help operational planning in offices, hotels and institutions. Coordinate access routes and duct-borne sound so equipment separation provides the intended practical benefit.

Reduced Indoor Equipment Noise

Moving the unit outdoors may reduce direct equipment noise within indoor plant-adjacent areas. Structural vibration and duct-borne sound can still travel into the building. Appropriate fan selection, isolation and acoustic treatment determine the actual result.

Suitable for Retrofit Projects

A suitable roof can provide an equipment location where indoor plant space is constrained. Assess existing structure, utility capacity, duct routes and lifting access before committing. Replacement on an existing curb requires dimensional and structural verification, including any adapter arrangement.

Easier Access for External Maintenance Teams

External plant access can reduce movement through occupied areas when an appropriate rooftop route exists. Provide safe entry, working platforms and component-handling space. Difficult roof access can offset this advantage, so service planning belongs in the initial design.

Flexible Chilled-Water or DX Integration

Cooling arrangements can be matched to a central plant or an approved refrigerant system. Verify available capacity and connection requirements before selection. Coordinated integration can support new installations and upgrades without assuming every existing system is compatible.

Supports Large Commercial and Industrial Applications

Roof Mounted PAU Units can serve substantial outdoor-air duties when airflow, cooling and pressure are selected correctly. Filtration, controls and construction can reflect the application. Roof support, access and weather exposure remain essential parts of the overall solution.

Applications of Roof Mounted PAU Units

Rooftop fresh air treatment systems can serve a range of ventilation and humidity-control duties. For every application, coordinate airflow, filtration, cooling, duct distribution and outdoor protection with the building's actual requirements.

Central Fresh-Air Supply Systems

A rooftop unit can centralize outdoor-air treatment before distribution to several zones. Establish the combined fresh-air requirement, suitable filtration and entering-to-supply cooling duty. Coordinate rooftop mains and riser balancing, with weatherproof casing and protected exposed ducts to preserve delivery.

Large Commercial Buildings

Roof placement can preserve indoor space while serving offices or other commercial zones. Determine airflow from occupancy and the ventilation design, select filters for outdoor air quality, and coordinate sensible and latent cooling. Duct routing, noise control and outdoor weather protection require building-wide planning.

High Fresh-Air Load Applications

Facilities with substantial ventilation or make-up-air demand can benefit from centralized rooftop treatment. Select airflow against extract and ventilation needs, filtration against contaminants, and cooling against actual outdoor moisture. Size ducts and supports accordingly, with intake rain protection and dependable condensate discharge.

Multi-Floor Air Distribution

A roof-level PAU can feed planned vertical risers serving multiple floors. Calculate zone airflow, filter duty and supply conditions, then evaluate the controlling duct path and balancing arrangement. Weatherproof roof connections and properly insulated drops are important at the transition into the building.

Buildings with Limited Indoor Plant-Room Space

A suitable rooftop can accommodate the treatment assembly while retaining indoor floor area. Confirm ventilation flow, filtration and cooling requirements before checking the available roof footprint. Shorter practical duct routes, service clearances and a complete outdoor protection arrangement help make this application workable.

Retrofit HVAC Projects

Rooftop installation can suit existing buildings where new indoor plant accommodation is difficult. Reassess required airflow, filters and cooling rather than copying old nominal ratings. Verify existing ducts, curb compatibility and roof support, and include renewed weather seals and protected utility connections in the upgrade.

High-Filtration Applications

Healthcare, pharmaceutical and selected process facilities may require additional particle-removal stages. Determine fresh airflow, approved filter classification and cooling conditions, with adequate fan pressure for service-state resistance. Provide protected rooftop construction, accessible filter handling and sealed ducts that support the required verification scope.

Humidity-Controlled Applications

A rooftop PAU can reduce the moisture load of incoming ventilation air before it reaches humidity-sensitive spaces. Select airflow, filtration, leaving moisture content and any reheat against the room moisture balance. Insulated, vapour-sealed ducts and weather-resistant construction help preserve the selected supply condition.

Positive-Pressure Applications

Conditioned rooftop make-up air can support an approved positive-pressure strategy. Balance supply with extract, transfer and leakage, and choose filtration and cooling for the application. Duct sealing and balancing matter alongside outdoor protection; unit fan pressure alone does not demonstrate the required room differential pressure.

Large Industrial Ventilation Systems

Roof space can accommodate centralized make-up-air treatment where indoor production area is valuable. Establish process and ventilation airflow, appropriate filtration and outdoor-air cooling duty. Coordinate ducts with extract systems and maintain suitable rain and corrosion protection. Local contaminant extraction remains a separate design requirement where needed.

Industries Using Roof Mounted PAU Units

Industry requirements influence the fresh-air quantity, filtration, humidity strategy and acceptance checks. The rooftop location should support the facility layout without compromising structural integration, intake quality or service access.

Commercial Office Buildings

Fresh-air demand follows occupancy and the approved ventilation strategy. Rooftop equipment can preserve lettable or usable indoor space. Select particle filtration for local outdoor conditions and coordinate temperature and moisture treatment with the office's terminal HVAC systems, including during lower sensible demand.

Shopping Malls and Retail Facilities

Retail ventilation must reflect occupancy patterns, tenant uses and coordinated extract systems. A roof-level PAU can serve planned central ducts while preserving internal space. Filtration and cooling should account for outdoor pollution, changing loads and humid conditions without disrupting the required air balance.

Hotels and Hospitality

Hotels require coordinated ventilation for rooms, public areas and back-of-house functions. Roof placement can separate plant from guest spaces when sound and access are addressed. Select filters, cooling and humidity control for the different duties, including high outdoor moisture and relevant extract make-up loads.

Hospitals and Healthcare

Healthcare ventilation requires space-specific airflow, filtration and environmental conditions. Rooftop plant may support central treatment outside clinical areas. Coordinate cooling and humidity with the approved design, including the required pressure relationship for each area; positive pressure is not appropriate for every healthcare space.

Pharmaceutical Facilities

Pharmaceutical fresh-air requirements depend on process, zoning, filtration and validation needs. Rooftop treatment can preserve indoor production space. Establish temperature and moisture targets with the process team and select suitable filtration. Very demanding drying duties may require additional treatment beyond a conventional cooling coil.

Manufacturing and Industrial Facilities

Fresh air may support occupancy, process conditions and replacement of extracted air. A rooftop system can keep large treatment assemblies outside production areas. Select filters for the environment and cooling for sensible and latent loads, while maintaining intake separation from process exhausts.

Food and FMCG Facilities

Ventilation and environmental conditions should reflect product handling, hygiene and production needs. Rooftop plant can preserve processing space where approved by the site design. Coordinate filtration, cleaning access and temperature and humidity control with the facility's contamination-control and operational requirements.

Warehouses and Logistics Facilities

Airflow depends on occupancy, ventilation strategy, stored goods and loading activity. Roof placement can retain floor space for storage or movement. Assess intake dust, filtration and whether cooling or dehumidification is required; door infiltration can remain a substantial influence on indoor conditions.

Educational Institutions

Classrooms and institutional spaces need ventilation coordinated with occupancy schedules. Roof-level treatment can serve central distribution without consuming teaching area. Select filters for outdoor air quality and cooling for seasonal temperature and humidity conditions, with balancing and controls suited to changing room use.

Airports and Transportation Buildings

Large public facilities require coordinated ventilation across zones and changing occupancy. Rooftop units can fit centralized plant layouts. Locate intakes with regard to vehicle and other emission sources, then select filtration, cooling and moisture treatment against the actual design conditions and distribution network.

Data Centres and Technical Facilities

Fresh air should follow the approved occupancy, pressurization and facility strategy. Rooftop treatment may preserve indoor technical space, but it does not replace the site's equipment-cooling design. Specify particle filtration and moisture limits for the application and coordinate temperature control with the broader environmental requirements.

Technical Specifications of Roof Mounted PAU Units

Roof mounted PAU technical specifications must relate to the selected equipment and project duty. Request an approved datasheet, general arrangement and installation details showing the actual ratings, construction, dimensions and loads.

The table below identifies the information to confirm. Capacity ranges, panel thicknesses, enclosure ratings and equipment weights should be populated only from verified selection or project documentation.

SpecificationDetail to confirm for the selected equipment
Airflow capacity – CFM / CMHSelected volume flow and the associated rating conditions.
External static pressureAvailable duty at the defined unit connections and design airflow.
Total static pressureRequired static duty considering internal and external losses under the stated rating convention.
Cooling capacitySelected total, sensible and latent duties at the stated air and utility conditions.
Cooling mediumChilled water or an approved refrigerant-based arrangement.
Chilled-water / DX configurationCoil, plant or condensing-system combination and connection scope.
Cooling coil rowsSelected arrangement supported by the coil performance data.
Tube materialDocumented tube material and construction.
Fin materialSelected material, finish and applicable protection.
Coil face velocityVelocity through the selected face area at design airflow.
Coil pressure dropRelevant air-side and water-side resistance, identified separately.
Fan typeSelected fan construction, size and performance curve.
Fan arrangementDraw-through, blow-through or other approved assembly and drive arrangement.
Motor ratingSelected power and documented operating allowance.
Motor efficiencyConfirmed efficiency data or classification for the supplied motor.
VFD availabilityIncluded drive, motor compatibility and permitted control range.
Filtration stagesNumber, sequence and position of specified stages.
Filter classificationsDocumented classification and resistance for each selected filter.
Panel constructionSkin arrangement, joints, seals and access-door details.
Panel thicknessActual thickness identified in the approved submittal.
Insulation typeMaterial, thermal properties and relevant fire-performance requirements.
Insulation thicknessSelected thickness with condensation and heat-transfer basis where required.
Frame materialStructural material, finish and support-interface details.
Internal skin materialMaterial and surface finish suited to the treatment and cleaning duty.
External skin materialMaterial suited to the approved outdoor exposure.
Outdoor coatingSpecified coating system and repair method for damaged areas.
Corrosion-protection levelDocumented basis appropriate to coastal, industrial or other site conditions.
Weatherproofing provisionSealed assembly, access interfaces and protected utility entries.
Roof / rain protectionTop-panel, hood, seam and drainage arrangements.
Drain-pan materialMaterial, construction, slope, outlet and cleaning provisions.
Drain arrangementOutlet, trapping basis, discharge route and service access.
Unit orientationApproved body orientation and section layout.
Supply-air discharge arrangementHorizontal, downward or other specified connection arrangement.
Noise levelSound data with operating duty and assessment conditions stated.
Vibration isolationSelected isolators, load allocation and applicable restraints.
Electrical supplyRequired voltage, phase, frequency and connected-load details.
Electrical enclosure ratingVerified enclosure protection for the actual installed exposure.
ControlsApproved operating sequence, interlocks and local control functions.
SensorsIncluded measurements, ranges, accuracy and installed locations.
BMS compatibilityProtocol, point list, interfaces and integration responsibilities.
DimensionsOverall dimensions, shipping splits and required connection space.
Equipment operating weightConfirmed operating and section weights, with support reactions where required.
Service clearanceWorking and component-removal space around each accessible section.

Pressure figures must use consistent equipment boundaries and rating conventions. Fan static pressure and fan total pressure are distinct quantities; compare the proposed selection with the pressure definition required by the project.

How to Select the Right Roof Mounted PAU Unit

A suitable selection combines ventilation and cooling performance with a workable rooftop installation. Resolve structural support, utility connections and maintenance access alongside equipment sizing to obtain a meaningful proposal.

Determine Required Fresh-Air Quantity

Establish outdoor-air flow in CFM or CMH from occupancy, building use and applicable ventilation requirements. Include process and extract-replacement duties where assigned. Document the air-balance basis and operating schedule before selecting unit capacity.

Establish Outdoor Design Conditions

Use site-specific dry-bulb, wet-bulb and humidity conditions that describe consistent air states. Evaluate relevant seasonal cases, including high-moisture weather where necessary. The peak sensible cooling condition may differ from the case demanding greatest moisture removal.

Define Required Supply-Air Conditions

Specify final supply temperature, RH and dew point where required. Identify the measurement or delivery point and any fan or duct heat effects. Coordinate these targets with terminal cooling, room loads and the proposed humidity-control strategy.

Calculate Cooling Load

Calculate the outdoor-air treatment duty from dry-air mass flow and the entering-to-leaving enthalpy difference. Resolve sensible and latent requirements and identify any additional loads assigned to the PAU. Check part-load moisture performance as well as peak cooling duty.

Determine External Static Pressure

Assess duct lengths, fittings, risers, diffusers and external filters along the controlling path. Use selected airflow and the defined unit boundaries. Include internal treatment losses in the appropriate fan-duty calculation without adding them again to the external requirement.

Select Required Filtration

Review outdoor air quality, building use, indoor-air-quality targets and any process requirements. Establish stages, classification, sealing and service-state resistance. Coordinate the selected filters with fan duty and practical rooftop replacement access.

Choose Cooling System

Compare chilled-water availability with compatible DX options using actual duty, utility capacity and operating range. Consider piping routes, controls, electrical demand and maintenance. Verify refrigerant-system matching before proposing roof mounted PAU integration with VRF systems.

Check Roof Space

Allow for the equipment footprint, hoods, duct transitions, utilities and service clearance. Include lifting or crane access and future component-removal routes. A unit fitting within the available plan area does not alone establish a maintainable installation.

Check Roof Load Capacity

Provide confirmed equipment loads and the curb or base-frame arrangement for structural assessment. Check support reactions, roof members and relevant maintenance loads. Existing-roof suitability should be established by the responsible structural professional before equipment placement.

Evaluate Weather Conditions

Review rain, sunlight, wind, ambient temperatures and coastal or industrial exposure. Select materials, coatings, intake protection and electrical enclosures accordingly. Coordinate structural anchorage and insulation with these conditions rather than applying a generic weatherproof description.

Define Electrical and Control Requirements

Confirm available power, connected loads, fan drives, control-panel location and required sensors. Specify the operating sequence and BMS interface, including alarms and permitted commands. Address outdoor protection and service isolation in the installation design.

Plan Maintenance Access

Confirm roof entry, service pathways, access-door operation and space for filter, coil and fan removal. Include appropriate working platforms where required. Maintenance planning should also consider component transport, weather exposure and the site's work-at-height provisions.

For a project-specific roof mounted PAU quotation, share your layout, airflow, cooling conditions and roof support information with Compress India. The installation proposal can then define equipment interfaces, ducting, piping, drainage, electrical work, commissioning and agreed responsibilities.

Roof Mounted PAU vs Indoor PAU

Both arrangements can provide the same treatment duty when selected appropriately. The practical comparison concerns installation environment, building-space use and access rather than assuming a performance advantage from location alone.

ConsiderationRoof mounted PAUIndoor PAU
Installation locationSuitable roof curb, frame or equipment platform.Approved plant room or indoor equipment area.
Indoor space requirementReduces indoor equipment footprint; ducts and risers still require space.Needs indoor unit footprint and maintenance clearances.
Weatherproof constructionRequires documented outdoor suitability and completed site weather seals.Construction suits the indoor environment; exposed connections still need protection.
Fresh-air intakeMay use a direct rooftop intake with suitable siting and rain protection.Outdoor intake connects through an approved route into the unit.
Duct routingRooftop mains, vertical drops or side connections.Routes from the indoor plant location to served zones.
Maintenance accessRequires safe roof access, pathways and working space.Requires suitable indoor access and component-removal routes.
Noise considerationsAssess outdoor sound, duct transmission and structural vibration.Assess plant-room sound, adjacent spaces and duct transmission.
Structural requirementsVerify roof support loads, anchorage and mounting arrangement.Verify floor or support loads for the selected installation.
Installation complexityIncludes lifting, outdoor utilities and roof-envelope coordination.Depends on delivery access, plant layout and indoor service connections.
Equipment protectionAddresses rain, sunlight, wind and corrosion exposure.Addresses the actual indoor environmental and operational conditions.
Typical applicationsSuitable roofs with constrained indoor plant space or planned roof distribution.Buildings with practical indoor plant accommodation and duct routes.

Roof Mounted PAU vs Rooftop Packaged Unit

Terminology and equipment configurations can vary between manufacturers. A packaged outdoor-air unit may perform PAU duties, while a rooftop packaged comfort unit may use substantial recirculated air. Compare the proposed air path and treatment performance explicitly.

ConsiderationRoof mounted PAURooftop packaged unit
Primary purposeSelected primary fresh-air treatment and delivery.Space conditioning, outdoor-air treatment or a combined duty as specified.
Fresh-air treatmentDefined outdoor-air quantity and supply conditions.Outdoor-air fraction and treatment capability depend on the selection.
Recirculated airNormally a fresh-air duty; confirm any approved mixing arrangement.May include return air or operate on outdoor air, depending on configuration.
Cooling systemChilled water or compatible DX, as selected.Commonly integrated refrigeration; verify the actual equipment scope.
Compressor integrationMay be separate or included in a packaged PAU arrangement.Often incorporated in the assembly, subject to the selected design.
FiltrationSelected for ventilation and application requirements.Depends on the specified stages and available equipment arrangement.
Humidity controlMust meet the defined moisture duty and control sequence.Depends on coils, capacity modulation, controls and any reheat.
Duct distributionPlanned fresh-air distribution to zones or terminal systems.Distribution follows its space-conditioning or ventilation duty.
HVAC system integrationCoordinates with terminal HVAC and approved controls.May serve spaces directly or integrate with other systems.
Typical applicationsCentralized fresh-air treatment and make-up-air duties.Applications matching its verified air path and treatment capabilities.

Roof Mounted PAU vs AHU

A PAU is a type of air-handling assembly defined by its project role. AHUs can also treat outdoor air and can be roof mounted when suitably constructed. Confirm the specified duty instead of relying on the equipment name.

ConsiderationRoof mounted PAUAHU
Fresh-air functionDefined primary outdoor-air treatment duty.Outdoor, mixed-air or recirculation duty as specified.
Recirculated airTypically serves ventilation air; confirm the selected air path.May handle return air, outdoor air or both.
Installation locationSuitable roof support with outdoor construction.Indoor or outdoor, according to selected construction.
CoolingSelected chilled-water or compatible DX arrangement.Cooling arrangement depends on the required treatment duty.
DehumidificationVerified where required for the fresh-air moisture load.Available where coil selection and controls provide the required duty.
FiltrationStages suited to ventilation and application needs.Stages suited to the specified system requirements.
Static pressureMatched to treatment losses and connected fresh-air ducts.Matched to its own treatment sections and distribution network.
System integrationCoordinates ventilation with room and terminal HVAC requirements.Coordinates the air-handling functions assigned in the system design.
Typical applicationsCentralized fresh-air and make-up-air treatment.A wider range of specified ventilation and space-conditioning duties.

Roof Mounted PAU vs TFA / FAHU

PAU, TFA and FAHU terminology may vary by manufacturer, consultant and project specification. TFA commonly describes treated fresh air, while FAHU describes a fresh air handling unit. Similar equipment can be supplied under different names, so compare the scheduled duty and outdoor construction.

ConsiderationRoof mounted PAUTFA / FAHU
TerminologyPrimary air handling unit installed on a suitable roof.Treated fresh-air or fresh-air handling terminology used by the project.
Fresh-air treatmentDefined outdoor-air quantity and supply state.Defined outdoor-air treatment according to the specification.
CoolingChilled-water or compatible DX selection.May use either arrangement where included and approved.
DehumidificationPerformance verified against the assigned moisture duty.Can provide equivalent performance when selected accordingly.
FiltrationApplication-specific stages, classification and sealing.Application-specific stages, classification and sealing.
Installation locationRooftop with suitable support and weather protection.Indoor or outdoor according to its selected construction.
Rooftop suitabilityRequires verified outdoor assembly and rooftop integration.Suitable only where its construction and installation provisions permit.
Typical applicationsCentral ventilation and make-up-air duties suited to roof installation.Similar duties where the selected equipment meets project requirements.

Energy Efficiency Considerations for Roof Mounted PAUs

Evaluate the entire fresh-air system at the required airflow and supply conditions. Fan power, cooling, pumping, any reheat and exposed duct losses all contribute to rooftop PAU operating cost.

Correct Fan Sizing

Match fan duty to the required airflow and calculated pressure rather than selecting excess pressure without a purpose. Review efficiency at the actual operating point and expected range. Coordinate balancing so unnecessary throttling does not consume avoidable fan energy.

VFD-Based Airflow Control

Variable-speed control can reduce fan demand when airflow reduction is permitted by the ventilation design. Set appropriate limits and coordinate occupancy schedules, room pressure and coil operation. Savings depend on the operating profile and system resistance rather than a universal percentage.

High-Efficiency Motors and Fans

Compare the combined fan, motor and drive efficiency at the selected duty. Document the supplied motor rating and efficiency information. Include operating hours and part-load behaviour when evaluating options for an energy efficient rooftop PAU installation.

Thermal Insulation

Insulate treatment sections, cold ducts and applicable pipes to limit heat transfer under outdoor and solar exposure. Maintain continuity at joints and supports. Proper vapour sealing and protected insulation also help preserve thermal performance over time.

Low Air Leakage

Seal casing, access doors and duct connections to limit uncontrolled air movement at operating pressure. Leakage can reduce useful delivery or admit untreated air, depending on local pressure. Verify the selected sealing provisions and installed condition during commissioning.

Low-Pressure-Drop Filtration

Select suitable filter area and construction for the required classification and service conditions. Resistance affects fan duty, but particle-removal requirements must also be met. Compare approved alternatives at equivalent airflow and maintain filters according to their documented limits.

Heat Recovery Options

Where suitable exhaust air and a compatible arrangement are available, heat recovery can reduce fresh-air treatment demand. Assess climate, operating schedules, pressure losses and potential contaminant transfer. The selected system must support the required hygiene and moisture conditions.

BMS-Based Optimization

Trend temperature, RH, airflow, pressure, fan speed and equipment status to assess actual operation. Use approved schedules and control adjustments to avoid unnecessary running or unstable sequences. Verify ventilation and humidity performance after changes to operating settings.

Roof Mounted PAU Installation Considerations

Roof mounted PAU installation requires coordinated mechanical, structural, roofing, lifting and electrical work. Define the interfaces and responsibilities in the site plan so equipment placement, roof protection and service connections are completed as one installation.

Roof Structural Assessment

Obtain a structural assessment using confirmed operating loads, support reactions and the proposed arrangement. Include relevant installation and maintenance loads. Verify suitability before placing equipment or storing heavy sections on the roof.

Equipment Lifting and Crane Planning

Use an approved lifting plan based on section weights, centre of gravity and documented lifting points. The lifting team should assess crane capacity at the required reach, setup conditions, access, obstructions and weather. Coordinate protected landing and assembly areas.

Roof Curb / Base Frame Installation

Install the approved support with the required alignment, connections and weather interfaces. Confirm equipment compatibility and load transfer. Existing curbs or adapters require a specific assessment of dimensions, duct transitions, sealing and structural condition before replacement equipment is fitted.

Equipment Levelling

Check the curb or frame and unit against the supplied installation tolerances. Maintain correct support and section alignment. Verify that the designed drain-pan slope works after installation, without relying on an improvised tilt of the unit.

Anti-Vibration Mounting

Fit selected isolators at their assigned support positions and verify loading and installed condition. Coordinate restraints required for wind or seismic forces. Avoid rigid service connections that unintentionally bypass the intended vibration isolation.

Duct Connections

Provide suitable transitions, independent supports and selected flexible connections where required. Seal the air path and weatherproof exposed interfaces. Include insulation continuity, balancing provisions and practical access to measurement points.

Roof Penetration Sealing

Complete openings using approved curb, flashing and membrane details compatible with the roof system. Seal ducts, pipes and cables at their planned interfaces. Coordinate structural and waterproofing requirements rather than relying solely on exposed sealant around an opening.

Chilled-Water Piping

Install the approved coil connections, valves and balancing provisions with independently supported piping. Confirm design flow, plant conditions and access for service. Coordinate rooftop supports and waterproofing, and complete the selected insulation and outdoor protection.

Refrigerant Piping for DX Systems

Follow the approved system requirements for refrigerant pipe sizing, lengths, elevations, joining and testing. Complete the required evacuation and charging process through qualified personnel. Protect exposed routes and verify the selected coil and control interfaces before operation.

Pipe Insulation

Apply suitable insulation with continuous vapour sealing where cold piping requires it. Protect exposed insulation from weather, UV and physical damage. Pay attention to valves, joints and supports, since gaps and thermal bridges can cause condensation.

Condensate Drainage

Provide sufficient space for the required trap and a suitable discharge route. Coordinate line slope, cleaning access and any applicable environmental protection. Test actual drainage with the fan operating and check that discharge does not create standing water around the installation.

Electrical Connections

Confirm supply requirements, connected loads, protection, earthing and isolation for the selected equipment. Route and support outdoor cables appropriately. Electrical installation and checks should follow the approved design and applicable site requirements.

Weatherproof Cable Entry

Use suitable glands, entry positions and sealed interfaces for the enclosure and cable arrangement. Preserve the intended protection after field wiring. Avoid entry details that direct water into the panel or leave exposed penetrations around cables.

Control and BMS Wiring

Connect sensors, actuators, drives and the BMS according to the approved drawings and equipment requirements. Verify communication settings, units and point mapping. Coordinate cable routing and environmental protection with the power installation and site access requirements.

Service and Maintenance Access

Provide safe roof entry, usable pathways, door clearance and working space at service sections. Include platforms where necessary and routes for component removal. Review access after ducts and pipes are installed, since these can obstruct an initially clear layout.

Contact Compress India for rooftop PAU placement, ducting, cooling-system integration, commissioning or replacement planning. Share site drawings and access details for a defined installation scope.

Rooftop Ducting Considerations

Outdoor ductwork forms part of the treatment system and the roof installation. Its construction, supports, weather protection and insulation should suit the operating pressure, air temperature and surrounding environment.

Outdoor Duct Construction

Specify sheet metal, reinforcement, joints and protective treatment for the required pressure and exposure. Provide independent supports that coordinate with the roof structure and membrane. Exposed ducts need weather-resistant detailing as well as suitable air-pressure performance.

Duct Insulation

Select insulation against outdoor heat gain, energy loss and condensation risk. Cold ducts need a suitable continuous vapour-control arrangement. Preserve insulation around connections and supports, where exposed surfaces and thermal bridges can undermine the design.

Duct Cladding

External cladding protects insulation from rain, sunlight and physical damage. Detail overlaps, top surfaces and penetrations to shed water. Cladding protection does not replace the vapour barrier required by the cold insulation assembly.

Flexible Connections

Suitable flexible connections can accommodate intended movement and reduce vibration transmission at the unit. Select material and construction for the environment and pressure duty. They should not carry duct weight or substitute for proper support and alignment.

Roof Penetrations

Coordinate vertical duct drops with approved openings, curbs and roof flashing. Maintain weather sealing and thermal continuity at the transition. Provide structural and duct supports without creating unplanned loading or damage to the roofing system.

Air Leakage

Seal duct joints and interfaces according to the pressure and leakage requirements of the project. Leakage can affect delivered airflow, moisture control and fan demand. Use the agreed inspection or testing method and repair defects before final balancing.

Testing and Commissioning of Roof Mounted PAU Units

Commissioning should demonstrate the installed fresh-air duty and verify the rooftop interfaces. Record operating conditions and results against agreed acceptance criteria, including airflow, treatment performance, drainage, controls and outdoor protection.

Airflow Measurement

Measure unit and delivered-zone airflow using suitable instruments and test locations. Record fan settings, damper positions and operating configuration. Balance the distribution system against the approved fresh-air quantities and document any discrepancies requiring correction.

External Static Pressure Verification

Measure pressure at the defined equipment connection boundaries and relate it to actual airflow. Record filter condition and relevant settings. Compare the results with the approved fan selection using consistent pressure definitions and unit boundaries.

Cooling Coil Performance Testing

Record entering and leaving air conditions alongside chilled-water or refrigerant operating data. Verify sensible and latent performance against the selected duty. Tests performed in different weather from the design case need interpretation using the documented operating conditions.

Supply-Air Temperature Verification

Check final supply temperature at the agreed measurement point, accounting for relevant fan or duct heat effects. Verify stability through the approved cooling and any reheat sequence. Compare readings with calibrated control sensors and the selected supply target.

Humidity Verification

Measure temperature and RH together and assess dew point or humidity ratio where required. Verify the supply moisture condition against the design duty. Room humidity also depends on infiltration, process loads and the wider system moisture balance.

Filter Pressure-Drop Measurement

Measure resistance across the selected stages at known airflow and record their condition. Check seals, installation and differential-pressure indication. Confirm service or alarm settings against the documented filter limits rather than applying one value to all stages.

Fan and Motor Testing

Verify rotation, speed, motor current and airflow, and inspect operating noise and vibration. Compare results with equipment limits and the selected duty. Check relevant protections and the response to normal start, stop and fault commands.

VFD Testing

Test command response, approved speed limits and any airflow or pressure-control function. Verify motor compatibility, fault reporting and the operating sequence. Ensure variable-speed operation continues to meet minimum ventilation and selected treatment requirements.

Vibration Testing

Assess vibration at suitable points and operating speeds using the agreed method. Check fan balance, alignment, supports and isolator loading where results are abnormal. Record operating conditions and compare with the applicable equipment and project criteria.

Noise Verification

Assess sound at the agreed indoor and outdoor locations using the specified method. Record equipment duty and relevant background conditions. Evaluate fan sound, duct transmission and structure-related effects together where they influence the required building or neighbouring-space criteria.

Condensate Drainage Testing

Check pan collection, trap function and discharge while the unit operates. Inspect for standing water, leakage, overflow and carryover. Verify that the installed route remains accessible and does not adversely affect the roof drainage arrangement.

Weatherproofing Inspection

Inspect top panels, hoods, section joints, doors, utility penetrations and cable entries against the outdoor assembly requirements. Check completion after site connections are made. Include exposed duct and insulation protection in the agreed inspection scope.

Water-Ingress Inspection

Inspect vulnerable interfaces for evidence of rain entry and distinguish it from condensate leakage or surface condensation. Where a water test is included, agree a controlled method suitable for the equipment and roof system. Record findings and verify repairs.

Sensor Calibration

Compare installed temperature, RH and pressure measurements with suitable references. Check range, location, wiring and indicated values as well as calibration. Unrepresentative placement can produce misleading control even when a sensor's reading is individually accurate.

Control Sequence Testing

Test startup, normal operation, cooling demand, humidity control where included and shutdown. Verify damper, fan and treatment interlocks plus relevant fault responses. Record the approved settings and check recovery after power or communication interruptions.

BMS Communication Verification

Check values, units, status, trends, alarms and permitted commands between local controls and the BMS. Confirm point mapping and control priorities. Document communication-loss behaviour and provide the agreed operating information at handover.

For rooftop PAU commissioning and airflow validation, Compress India can help define the testing scope for the selected installation. Agree acceptance conditions and any later seasonal performance check where commissioning weather does not reproduce the design duty.

Maintenance of Roof Mounted PAU Units

Outdoor exposure makes casing, weather seals and corrosion checks part of routine rooftop PAU preventive maintenance. Set service intervals according to operating hours, local dust, moisture exposure, equipment instructions and the site's maintenance-access requirements.

Filter Inspection and Replacement

Inspect media condition, sealing and differential pressure at representative airflow. Clean or replace filters using the method appropriate to their construction and service limits. Check exposure to rain or moisture where deterioration occurs unexpectedly.

Cooling Coil Cleaning

Use cleaning methods compatible with coil materials and any protective coating. Remove fouling while protecting fins and managing drainage. Recheck airflow and cooling-source conditions afterwards to establish whether treatment performance has recovered.

Fan Inspection

Inspect the impeller, housing, supports and fasteners for deposits, damage and looseness. Review clearances, vibration and operating sound. Cleaning and repair should preserve balance and be followed by an operating check.

Motor Inspection

Check connections, current, cooling provisions and signs of overheating or environmental deterioration. Review the motor under the actual fan duty. Perform electrical service using the site's approved isolation procedure and the relevant equipment instructions.

Belt and Bearing Inspection Where Applicable

For belt drives, inspect condition, alignment and tension according to the selected drive requirements. Check applicable bearings for noise, temperature and lubrication needs. Direct-drive or EC arrangements require the maintenance appropriate to their own construction.

Drain Pan Cleaning

Remove deposits and inspect the pan for corrosion, damaged surfaces and retained water. Keep the outlet clear and verify the intended drainage path. Follow compatible cleaning methods and the application's hygiene requirements.

Condensate Drain Inspection

Check trap condition, line slope, joints and discharge. Clear restrictions and test drainage with the fan operating. Inspect outdoor protection where required and confirm that the outlet does not produce pooling around roof supports or service paths.

Weather Hood and Louver Cleaning

Remove leaves, dust and debris that restrict the intake or drainage paths. Inspect screens, hood joints and louver condition. Verify that cleaning or repair preserves the approved rain-protection geometry and intended airflow path.

Casing and Panel Inspection

Inspect panels, seams, fasteners and utility interfaces for damage, looseness and signs of water entry. Check external finishes and internal surfaces where accessible. Correct assembly defects before they affect weather protection or treatment performance.

Door and Gasket Inspection

Check doors, hinges, latches and gaskets for alignment, damage and suitable compression. Poor closure can cause air leakage and allow rain entry. Replace or adjust parts according to the casing requirements and verify closure after service.

Corrosion Inspection

Examine casing, base frame, fasteners and accessible supports for corrosion, especially in coastal or industrial exposure. Identify coating damage and areas retaining moisture. Assess any material loss affecting structural or equipment integrity through the appropriate professional review.

Protective Coating Inspection

Inspect exposed finishes for cracking, peeling and damaged edges. Repair using a compatible specified coating method with appropriate surface preparation. Coating repair should address the cause of deterioration, including persistent moisture or incompatible materials where present.

Roof Seal Inspection

Inspect visible curb, flashing and penetration interfaces within the agreed service scope. Coordinate roofing repairs with the party responsible for the roof system. Record water-entry evidence and confirm that repairs remain compatible with the membrane and equipment interfaces.

Electrical Panel Inspection

Inspect enclosure condition, cable glands, seals, connections and signs of moisture or overheating. Maintain the intended protection and component cooling arrangements. Electrical work should be carried out by suitably qualified personnel under the approved isolation procedures.

Sensor Calibration

Verify temperature, RH and pressure instruments using appropriate references and methods. Inspect installed location and exposure for contamination or condensation. Record corrections so operating trends and control decisions remain dependable.

VFD Inspection

Review fault history, cooling, electrical connections and approved settings according to the drive instructions. Check enclosure conditions and speed response. Investigate unexplained trips or frequency changes alongside fan load, motor condition and control demands.

Periodic Airflow and Performance Testing

Check airflow, pressure, cooling conditions, supply temperature and relevant moisture targets over time. Compare readings under similar operating conditions to identify deterioration. Include filter condition, drainage, controls and outdoor exposure when assessing any change in performance.

Contact Compress India for roof mounted PAU maintenance, repair, filter replacement, coil cleaning, control servicing or AMC requirements. An agreed rooftop PAU annual maintenance contract should define visits, performance checks, consumables, repair coverage, roof-interface responsibilities and access arrangements for the site.

Common Problems in Roof Mounted PAU Units

Investigate rooftop PAU faults using measured performance, equipment condition and the outdoor installation details. Rain entry, condensate leakage and surface condensation can look similar but require different corrective work.

Water Leakage or Rainwater Entry

Inspect damaged seals, incomplete panel joints, intake hood geometry and roof penetrations. Establish the water's source and route before repairing the visible outlet. Check section assembly and flashing as well as the casing, then verify the completed repair.

Casing Corrosion

Review coastal or industrial exposure, coating damage, retained moisture and selected materials. Inspect joints, fasteners and base sections where deterioration may be concentrated. Surface treatment alone may be insufficient where material loss affects strength or serviceability.

High Internal Temperature

Distinguish high airstream temperature from an overheating electrical compartment. Investigate solar exposure, insulation continuity and cooling performance as applicable. Check electrical component limits and the designed compartment thermal management while preserving the enclosure's intended outdoor protection.

Insufficient Airflow

Check loaded filters, duct resistance, closed dampers, fan speed and mechanical condition. Compare measured flow and pressure with the approved duty. Investigate leakage and balancing before increasing speed, ensuring any adjustment remains within fan, motor and treatment limits.

Poor Cooling Performance

Assess coil fouling, chilled-water temperature and flow or refrigerant-system performance, depending on the configuration. Verify entering air, airflow and control response. High supply humidity also requires a moisture-performance assessment rather than relying only on temperature measurements.

Condensate Drain Problems

Check blockage, unsuitable trap geometry, line slope and equipment level. Inspect the pan's collection and outlet arrangement. Verify drainage under operating fan pressure, since a line that flows with the unit stopped can still fail in service.

Excessive Noise and Vibration

Investigate fan imbalance, motor or drive condition, loose supports, unsuitable isolation and high air velocity. Separate airborne sound from structural transmission. Correct the source and mounting condition before selecting additional acoustic treatment.

Outdoor Electrical Problems

Inspect moisture entry, damaged glands, corrosion, loose connections and inadequate enclosure protection. Qualified personnel should investigate faults under the appropriate isolation procedure. Restore the selected protection and verify operation after addressing the cause of water entry or overheating.

For roof mounted PAU repair versus replacement, consider equipment condition, structural and weatherproofing defects, required duty, available parts and the cost of restoring performance. Compress India can assess the service or retrofit scope using site findings and operating records.

Safety Considerations for Roof Mounted PAU Units

Safe installation and maintenance require provisions suited to the actual roof, equipment and task. Coordinate structural verification, access, fall protection and energy isolation with the site's responsible teams and applicable requirements.

Safe Rooftop Access

Provide an approved route through suitable stairs, ladders or access doors and maintained service pathways. Include usable working clearances at the unit. Consider slippery surfaces, weather conditions, lighting and the transport of tools or replacement components.

Fall Protection

Assess roof edges, openings, fragile surfaces and maintenance positions through the site's work-at-height plan. Provide suitable engineered protection and task arrangements where required. The PAU's distance from an edge alone does not establish that every access or service task is safe.

Electrical Safety

Provide suitable outdoor isolation, enclosures, earthing and protection for the installation. Follow approved lockout procedures and verify isolation before relevant work. Account for multiple supplies, remote commands and stored energy, including the selected drive's discharge requirements.

Fan Safety

Use required guards and applicable access-door interlocks according to the equipment design. Isolate energy and confirm that rotating parts have stopped before servicing. Control signals or interlocks should not replace the required physical energy-isolation procedure.

Roof Load Safety

Verify equipment supports and the roof's ability to carry relevant operational, installation and maintenance loads. Control temporary storage and component handling through the approved plan. Changes to equipment weight or support positions require review of the structural arrangement.

Engineering, Build Quality and Quality Assurance

Reliable rooftop performance depends on the selected equipment and the quality of its integration with the building. Define the duty, construction, interfaces, inspection scope and acceptance records before finalizing the proposal.

Equipment Selection and Engineering Validation

Validate airflow, static pressure, cooling capacity, humidity targets and filtration against outdoor design conditions. Coordinate these values with the distribution system and available utilities. Record the selected operating range and the conditions under which performance is to be demonstrated.

Rooftop Structural Integration

Coordinate confirmed weight, support reactions, curb or frame design and required wind restraint with the structural professional. Include the selected isolation arrangement and utility connections. The equipment drawing and building support design must describe compatible installed interfaces.

Material and Component Quality

Check casing, insulation, coils, fans, motors, filters, drain pans and controls against approved specifications. Materials should suit outdoor exposure and the treatment environment. Assess sealing, cleanability, service access and component documentation alongside nominal ratings.

Weatherproofing Quality

Verify panel sealing, hood and top-panel details, corrosion protection, cable entries and outdoor electrical enclosures. Inspect completed field joints and connections as well as factory sections. Document the checks appropriate to the selected construction and site exposure.

Equipment Sourcing / Manufacturing Basis

Compress India's role covers PAU engineering support, installation, commissioning, integration and service. Where equipment supply is included, the quotation should identify the selected OEM, manufacturing origin and supply responsibilities. Any custom-built arrangement should be confirmed through the approved project documentation.

Inspection and Quality Checks

Check dimensions, panels, coatings, coils, fans and motors against the approved arrangement. Inspect filter installation, electrical work and drainage. Record deviations and verify correction, including damage caused during transport, lifting or rooftop assembly.

Performance Validation

Validate airflow, static pressure, supply temperature, humidity where required, electrical load and vibration under recorded conditions. Include condensate drainage and control responses. Acceptance records should identify instruments, operating duty and the project's agreed performance criteria.

Applicable Standards and Project Specifications

Apply the project requirements relevant to ventilation, filtration, duct performance, electrical installation, outdoor protection and structural wind or seismic design. Coordinate applicable access and work-at-height provisions. Confirm any claimed equipment certification through its documentation and specified scope.

Information Required for Roof Mounted PAU Selection

Use this engineering input checklist to prepare a rooftop PAU enquiry. Identify any information needing design review, and provide available drawings, equipment records and roof details so selection and installation requirements can be assessed together.

Engineering inputInformation to provide
Project locationCity, site setting and relevant outdoor design basis.
Building typeNew or existing building, use, height and operating pattern.
Industry/applicationVentilation, process or controlled-environment duty served.
Required airflowDesign fresh-air quantity and applicable operating range.
CFM / CMHFlow units and conditions associated with the stated volume.
Outdoor dry-bulb temperatureDesign entering-air temperature for each relevant case.
Outdoor wet-bulb temperatureCorresponding wet-bulb condition for cooling selection.
Outdoor relative humidityRH consistent with the specified air state and pressure.
Required supply-air temperatureFinal temperature target and delivery or measurement point.
Required supply-air RHHumidity requirement at the specified supply temperature.
Required supply-air dew point where applicableMoisture target for the assigned humidity-control duty.
Cooling capacityCalculated total duty with sensible and latent requirements identified.
Cooling sourceAvailable chilled-water or approved refrigerant-based infrastructure.
Chilled-water temperaturesCoil supply and return conditions with available flow information.
DX system requirementsApproved system, refrigerant, matching and control constraints.
External static pressureResistance at the defined unit boundaries and design flow.
Filtration requirementStages, classification, service-state resistance and verification needs.
Fan typePrescribed arrangement or duty, efficiency and sound requirements for selection.
Motor efficiencyRequired performance or classification for the supplied motor.
VFD requirementApproved speed range, control method and interfaces.
Indoor / rooftop duct configurationProposed routes, risers, fittings, supports and connection details.
Horizontal or vertical dischargeRequired outlet arrangement and transition constraints.
Roof space availableUsable plan area including hoods, utilities and service routes.
Unit dimensions allowedOverall and section-size limits for placement and delivery.
Equipment weight limitAny imposed limit, supported by the structural assessment basis.
Roof structural capacityAvailable review, drawings and approved load-transfer arrangement.
Roof curb requirementNew or existing curb details, openings and compatible weather interfaces.
Base frame requirementSupport locations, frame arrangement and anchorage responsibilities.
Wind-load considerationsSite and building exposure information for structural design.
Corrosion-protection requirementSpecified materials, finishes and environmental protection basis.
Coastal / industrial environmental conditionsSalt, pollutants or other relevant exposure influencing selection.
Weatherproofing requirementCasing, hoods, field joints and roof-interface provisions.
Electrical supplyAvailable voltage, phase, frequency and capacity constraints.
Control-system requirementsOperating sequence, local functions, interlocks and alarms.
BMS integrationProtocol, point list, trends and command responsibilities.
Temperature sensorsRequired locations, measurement range and accuracy.
RH sensorsRequired points, operating conditions and accuracy.
Pressure sensorsFilter, duct or other duties with suitable range and connections.
Drainage arrangementApproved discharge route, gradient, trap space and cleaning access.
Maintenance-access requirementRoof entry, pathways, working space and component-removal routes.
Noise requirementsApplicable indoor and outdoor criteria with assessment locations.

Roof mounted PAU price in India depends on selected airflow, cooling duty, filtration, fan system, construction, controls and outdoor protection. Installation cost also reflects supports, curb work, roof interfaces, ducting, piping, electrical connections and site access. Crane reach, section weights and lifting arrangements influence rooftop PAU lifting and installation cost.

Request an itemized quotation that defines equipment supply where applicable, site work, commissioning and any structural or roofing interfaces. Compare proposals against the same technical duty and scope. Include cooling and fan energy, consumables, corrosion protection and servicing when assessing rooftop PAU lifecycle cost.

For roof mounted PAU AMC cost, confirm visit frequency, inspections, performance testing, consumables and repair coverage. Replacement or retrofit quotations should also account for removal, lifting, curb compatibility, reconnection and validation of the completed system.

Contact Compress India: call +91 9920529961 or email info@compressindia.com. Share your roof layout and fresh-air duty to request installation, commissioning, repair, retrofitting or AMC support in Mumbai, Maharashtra and across India, with the site scope confirmed for your project.

Connect with Our HVAC Engineering Team

For professional installation, commissioning, repair, retrofitting, automation integration, preventive maintenance, or AMC services for Primary Air Handling Units (PAU), connect with our HVAC engineering team for centralized fresh air treatment solutions.

Explore other primary air handling unit configurations for different cooling sources, airflow duties, installation arrangements and humidity control needs.

DX Based Primary Air Handling Units

DX Based Primary Air Handling Units

Learn More
Chilled Water Based PAU Systems

Chilled Water Based PAU Systems

Learn More
Modular PAU Units

Modular PAU Units

Learn More
High Static Pressure PAUs

High Static Pressure PAUs

Learn More
Low Temperature Dehumidification PAUs

Low Temperature Dehumidification PAUs

Learn More

Frequently Asked Questions About Roof Mounted PAU Units

1. What is a Roof Mounted PAU Unit?

A Roof Mounted PAU Unit is a primary air handling unit installed on a suitable rooftop support. It treats outdoor ventilation air through the selected filtration, cooling, moisture-control and fan sections before distribution to spaces or terminal systems. Its construction must suit the approved outdoor exposure.

2. Why are PAU Units installed on rooftops?

Rooftop installation can save indoor plant-room space, offer direct outdoor-air access and support centralized duct distribution. It can also suit some existing-building upgrades. The benefits depend on roof capacity, intake location, utilities, lifting access and a practical maintenance arrangement.

3. How is a Roof Mounted PAU different from an indoor PAU?

Both can provide the same selected treatment duty. A rooftop PAU additionally needs suitable weatherproof construction, corrosion protection, roof support and coordinated waterproofing. Its service access and lifting arrangements differ from an indoor installation. An indoor-rated unit should not be assumed suitable for exposed roof placement.

4. Can Roof Mounted PAUs use chilled-water and DX cooling?

Yes. Chilled-water coils can connect to a suitable central plant, while compatible DX arrangements use an approved refrigerant system. Select against available infrastructure, treatment duty and operating range. Verify refrigerant matching, piping constraints and controls before integration with an existing system.

5. How are Roof Mounted PAUs protected from rain?

Protection combines suitable casing, top-panel design, intake hoods or louvers, sealed joints and planned drainage. Field assembly and utility penetrations must preserve these details. Roof curbs, flashing and membrane interfaces also need coordinated waterproofing to protect the building around the installation.

6. What filtration options are available in Roof Mounted PAU Units?

Options may include pre-filters, fine filters, bag filters and HEPA stages where the application requires them. Confirm actual classifications, sealing, pressure drop and access in the selected equipment. Additional filter efficiency must be coordinated with fan duty and any applicable integrity-verification requirements.

7. What structural checks are required before installing a PAU on a roof?

The structural assessment should review confirmed operating weight, concentrated support loads, the frame or curb, anchorage and applicable wind and seismic forces. Include relevant installation and maintenance loads. The responsible structural professional should verify the roof and load path for the proposed arrangement.

8. Can Roof Mounted PAUs be integrated with a BMS?

Yes, where suitable controls and interfaces are provided. An agreed point list can include temperature, humidity, pressure, fan or VFD status, alarms and permitted commands. Confirm communication protocol, monitoring scope and control priorities, then test the connection and fault responses during commissioning.

9. How is corrosion prevented in Roof Mounted PAU Units?

Select materials and protective finishes suited to the actual coastal, industrial or other outdoor exposure. Protect joints, fasteners and damaged surfaces, and maintain drainage so moisture is not retained. Regular inspection and compatible coating repairs help manage deterioration; no generic finish is suitable for every environment.

10. What maintenance is required for a Roof Mounted PAU?

Service filters, coils, fans, motors and condensate drainage according to equipment and site requirements. Inspect hoods, weather seals, casing, coatings, controls and visible support condition. Calibrate sensors and periodically verify airflow and treatment performance. Agree safe roof access and the scope of roof-interface checks within the maintenance plan.