HVAC Control Panels & MCC Systems

HVAC Control Panels and Motor Control Centres (MCC) form the backbone of HVAC electrical and automation infrastructure. These panels distribute power, control motors, integrate protection systems, and interface with automation controllers such as PLC, DDC, and BMS systems. They are critical for chiller plant operation, AHU/FCU control, pump control systems, cooling tower management, ventilation system control, and fire/smoke system integration.

HVAC panels ensure safe electrical distribution, overload and short circuit protection, controlled motor starting, integration with automation systems, interlock logic execution, and energy-efficient operation. They act as the interface between power supply and HVAC equipment. Improperly designed panels can lead to electrical failure, motor burnout, short circuits, system downtime, and safety hazards.

We provide Motor Control Centres (MCC Panels) including DOL starter panels, Star-Delta starter panels, soft starter integrated panels, VFD integrated MCC panels, and feeder-based MCC systems. Also HVAC Control Panels for chillers, AHUs, pumps, cooling towers, and ventilation systems. Plus intelligent automation-integrated panels with PLC/DDC/BMS interface, and power distribution panels including Main LT panels, SDBs, APFC panels, and bus duct systems.

We design panels as per load calculation, short circuit analysis, busbar sizing, protection coordination, cable sizing, earthing design, IP rating requirements, and IS/IEC compliance standards. Engineering includes Single Line Diagram (SLD) preparation, GA drawing development, control schematic design, and interlock logic documentation.

We provide panel enclosure fabrication, busbar installation, contactor and relay installation, MCB/MCCB/ACB integration, cable gland plate fabrication, labelling and ferruling, panel wiring and dressing, and heat ventilation planning. Quality fabrication ensures safety and long-term reliability.

We conduct Factory Acceptance Test (FAT), Site Acceptance Test (SAT), insulation resistance testing, continuity testing, functional interlock testing, protection relay testing, and load trial testing. Testing ensures safe and reliable operation.

Yes, we provide modernization services for old relay-based panels, manual starter panels, non-compliant electrical systems, legacy MCC upgrades, VFD integration upgrades, and automation retrofits. Upgradation improves safety and energy efficiency.

We handle panel overheating issues, contactor failure, protection trip issues, busbar damage, wiring faults, motor starter failure, and automation interface errors. Fast troubleshooting reduces downtime.

Our AMC services include periodic inspection, busbar tightening, IR testing, thermal scanning, relay calibration, protection system verification, and cleaning and dust removal. Customized Annual Maintenance Contracts are structured for HVAC electrical systems.

We execute panel erection, level alignment, cable tray routing, power and control cable termination, earthing connection, field device integration, and motor connection verification. Proper installation ensures safe commissioning.